Intermittent bonded ribbon production line explained

Shanghai Weiye Optic Fiber Communication Equipment Co., Ltd. supplies equipment for producing rollable formats used in optical-fiber manufacturing. This setup is designed for 12- and 16-fiber ribbons, allowing buyers to assess its capacity against their planned product range. Factory space and installation needs may also be affected by the system’s split-type construction.

Fiber Cable Sheathing Line
Fibers In Stainless Steel Tube
Compact Fiber Unit

For this specific production line, the listed construction speed is 600 m/min. The process combines fiber pay-off, gathering and guiding, intermittent resin dispensing, UV-LED curing, visual monitoring, capstan pulling, and take-up. When assessing suitability, the complete process matters rather than speed alone.

Before purchasing, check factory utilities, reel requirements, available floor space, and installation conditions. Ask the supplier for its documentation package and check the system’s suitability for your cable design and operating requirements. Addressing these details in advance may limit setup delays and support a smoother start.

Key Takeaways

• Intended to produce rollable 12- and 16-fiber formats.
• Specified equipment speed: 600 m/min.
• Features a split-type construction.
• Includes curing, monitoring, pulling, and take-up stages.
• Check utilities, reels, installation needs, and supplier documents before buying.

Intermittent Bonded Ribbon Production Line

Explore The Intermittent Bonded Ribbon Production Line

Three mold groups help form rollable IBR formats by positioning fibers for small adhesive dots. Mold position is adjustable by operators from 0 to 15 mm, helping produce consistent spacing and form.

Produce Rollable Fiber Ribbons With Precision Bonding

The machine is fed by a 16-spool pay-off, and guide rollers with U-shaped grooves help maintain the organization of each strand. Hard-anodized roller surfaces support steady contact during processing. For 12F and 16F layouts, the adjustable valve setup uses 5+5+1 valves for 12 fibers or 5+5+5 for 16. Ask the supplier to confirm tension control settings that suit your particular cable design.

Support 12- And 16-Fiber Configurations At Speeds Up To 600 m/min

Construction speed is specified at up to 600 m/min. Pay-off reel options hold 25.2 km or 50.4 km of fiber according to the listed reel dimensions: Φ236 mm × Φ25.4 mm × 108 mm and Φ267 mm × Φ25.4 mm × 180 mm. The system also provides T-type or fiber-optic take-up reels. Compare reel capacity with your production requirements and expected changeover time.

Examine The Production Line’s Main Equipment And Controls

Consistent output depends on coordinating tension, resin placement, and UV exposure. The system helps operators adjust settings to their cable design and fiber ribbon requirements.

Coordinate Fiber Tension, Resin Dispensing, And UV-LED Curing

Electro-pneumatic adjustment is provided for each pay-off unit. Through the interface, operators set adhesive-dot spacing and counts while dispensers work individually or in linked groups.

Three pre-curing ovens serve the mold groups ahead of UV-LED post-curing. Verify resin compatibility and operating conditions with the supplier.

Lamp current, oven temperature, alarms, and preset lengths are monitored or managed through the Siemens PLC and touchscreen. Check the necessary cabinet and power supply arrangements before purchasing.

Plan Installation, Operating Conditions, And Line Configuration

Before the machine is delivered, prepare a dedicated operating area. The optical fibre system requires an enclosed, clean, dry, and draft-free space. Keep the temperature from 15°C to 25°C, with humidity at or below 85%. These conditions help protect fiber equipment and maintain precision during operation.

Review site utilities, electrical capacity, cabinet space, and cable design with your facilities team. The system needs nitrogen supplied at 7 bar and 99.99% purity, together with compressed air at 6 bar. The electrical supply must be three-phase, five-wire, and 380 V ±10%.

• Reserve room for the cabinet, components, resin, and access to service parts. Before starting the line, confirm the temperature settings and tension control.
• Account for the specified reel size of Φ410 mm × Φ50.8 mm × 391 mm. Reels of up to 30 kg can be supported by the take-up unit.
• Include the main power feed-in cable in your site plan. The equipment package excludes connection cables and cable trays.

Before ordering, verify the supply scope, reel types, and installation requirements. This assessment can shorten setup time and help prevent later delays. Request supplier confirmation of suitable settings for your fiber and cable design, including lamp accuracy and operating conditions. Clear planning supports a smoother startup for the production system.

Obtain Pricing For A Ribbon Production Solution Matched To Your Needs

Manufacturers seeking rollable 12- or 16-fiber formats can evaluate this line at its stated speed of 600 m/min. When requesting a quote, share your fiber layout, output goals, cable requirements, reel preference, and factory conditions.

Check the proposed system for its 16-spool pay-off, UV-LED curing setup, take-up capacity, and available options. Before ordering, review the included components, dispensing-head options, unit functions, and cable design.

The documentation list covers operating and maintenance manuals, a general layout drawing, electrical schematics, and a wear-parts list. These documents can help assess setup time and ongoing service needs.

For pricing and configuration details matched to your production plan and site utilities, contact Shanghai Weiye Optic Fiber Communication Equipment Co., Ltd. Before buying, confirm the scope of supply and replacement parts.